The Real Difference: Teardown to Finished Unit
A direct look at a severely worn transmission before overhaul compared with a certified remanufactured unit.
Before: Damaged Unit
Damaged Gearbox Core
Worn-out clutches, burnt acrid fluid, metal shavings in the sump, and deteriorating internal seals causing pressure loss and slippage.
After: Remanufactured Unit
Remanufactured Gearbox
Fitted with new OEM clutch packs, fresh Viton seals, ultrasonically cleaned casing, re-sleeved valve body, and verified on our test bench.
Comprehensive Workshop Services
From targeted mechatronics troubleshooting to full mechanical transmission overhauls.
1. Comprehensive Computer Diagnostics
Advanced diagnostic scan of the gearbox, reading fault codes, real-time sensor parameters, clutch engagement pressures, and adaptation limits.
2. Remanufacturing of All Gearbox Types
Complete mechanical overhauls of automatic transmissions across all makes: teardown, sonic wash, new parts, reassembly, and bench testing.
3. Replacement of Clutches, Discs & Bearings
Renewal of worn friction clutch packs, steel separator plates, needle bearings, and planetary gear bushings to eliminate slippage.
4. Mechatronics & TCU ECU Repair
Specialist repair of electro-hydraulic valve bodies, replacement of solenoids, micro-soldering electronic control boards, and cloning.
5. Oil & Filter Replacement in Automatics
Dynamic 100% fluid exchange and micro-filter replacement using manufacturer-approved OE transmission lubricants (ZF Lifeguard, Motul).
6. Adaptation & Software Programming
Calibrating clutch bite points, shift adaptation curves, and software matching following mechanical reassembly and test drive.
Supported Automatic Transmissions
Our workshop tooling and diagnostic equipment are tailored specifically for:
DSG / S-Tronic
VW, Audi, Seat, ŠkodaDQ200 (7-speed dry), DQ250 (6-speed wet), DQ381, DQ500, DL501 longitudinal.
ZF Transmissions
BMW, Jaguar, Land RoverZF 6HP19, 6HP26, 6HP28, and ZF 8HP45, 8HP70, 8HP75 8-speed Steptronic transmissions.
Mercedes-Benz
7G-Tronic & 9G-Tronic722.6 (5G), 722.9 (7G-Tronic / Plus), 725.0 (9G-Tronic) conductor plates & valve bodies.
Multitronic & CVT
Audi, Nissan & OthersAudi 01J, 0AW Multitronic variator chains, pulley repairs, and TCU sensor programming.